Technical document · EN

Mining and exploration: diamond drilling tools

Diamond drilling tools for mining and geological exploration: The catalogue combines core bits, waterways and formation selection with reaming shells, casing shoes and blades for cutting core samples.

Mining and exploration: diamond drilling tools
Mining and exploration: diamond drilling tools

EHWA DIAMOND - since 1975

Tools and application

EHWA offers impregnated core bits for exploration drilling, reaming shells for borehole guidance, casing shoes for advancing casing and diamond blades for core samples. Matrix, diamond distribution, waterways and inner/outer gauge protection are matched to the formation, drilling rig and flushing conditions. Supplementary source editions retain further documented dimensional designs.

Impregnated core bits.
Impregnated core bits.
Reaming shell.
Reaming shell.
Casing shoe for advancing casing.
Casing shoe for advancing casing.
Diamond blade for core samples.
Diamond blade for core samples.

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Explorer and waterway design

Impregnated Explorer core bits combine diamond and matrix for the formation. Turbo, pie and face-discharge designs are illustrated. Waterways, crown profile and inner/outer gauge protection are selected with flushing and borehole guidance. Further crown profiles are available on enquiry; the supplementary source lists profiles for Explorer and Geo-Pro.

Technical source: Q139 p4 and Q061 p3.

Explorer: Turbo design.
Explorer: Turbo design.
Explorer: Pie design.
Explorer: Pie design.
Explorer: detail of the face-discharge design.
Explorer: detail of the face-discharge design.
Waterways: three design examples.
Waterways: three design examples.

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ZENESIS and diamond-matrix design

ZENESIS technology uses application-specific diamond patterns. Controlled diamond distribution, a preconditioned matrix and engineered waterways support a consistent machining process. The source lists a standard diamond depth of 13 mm. Natural diamonds, carbide pads and TSP diamond protect the inner and outer gauge.

The mechanism diagram distinguishes exposed, fully embedded and pulled-out diamond grits. It supplies no specified grit sizes, spacing or matrix percentages. Cutting speed, tool life and tool design are matched to the actual formation.

Technical source: Q139 p5 and Q061 p3.

ZENESIS: controlled diamond distribution.
ZENESIS: controlled diamond distribution.

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Core bits: speed and water flow

Values are catalogue guidance for the listed sizes. Water flow remains in GPM because the source does not explicitly define the gallon type. Rock, drilling machine and flushing conditions determine the actual setup.

Size Range [rpm] Optimum [rpm] Water flow [GPM]
A 1500-1700 1600 4-5
B 1200-1450 1350 8-10
N 900-1200 1100 10-12
H 750-950 850 13-16
P 600-750 650 20-22

Technical source: Q139, page 2.

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Impregnated core bits: standard and RSG dimensions

Original designations and both dimension columns are retained. The table heading states ±.005 without a separate unambiguous unit definition; it is not interpreted as a general ±0.005 mm tolerance.

Source designation Bit OD [in] OD [mm] ID [in] ID [mm] Reaming-shell OD [in] OD [mm]
AO 1.875 47.6 1.062 27.0 1.890 48.0
BO 2.345 59.6 1.433 36.4 2.360 59.9
NO-3 2.965 75.3 1.775 45.1 2.980 75.7
NO 2.965 75.3 1.875 47.6 2.980 75.7
NO-2 2.965 75.3 1.995 50.7 2.980 75.7
NO-2 Oversize 3.032 77.0 1.995 50.7 3.032 77.0
HO-3 3.763 95.6 2.406 61.1 3.783 96.1
HO-3 Oversize 3.830 97.3 2.406 61.1 3.830 97.3
HO 3.763 95.6 2.500 63.5 3.783 96.1
HO-Oversize 3.830 97.3 2.500 63.5 3.830 97.3
HO-Oversize 3.850 97.8 2.500 63.5 3.850 97.8
PO-3 4.805 122.0 3.270 83.1 4.828 122.6
PO 4.805 122.0 3.345 85.0 4.828 122.6

Technical source: Q139, page 3.

Core bits and reaming shells from the exploration programme.
Core bits and reaming shells from the exploration programme.
Core bit: outside and inside diameters.
Core bit: outside and inside diameters.

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Additional dimensional variants from the older source

The following five rows are absent from the newer 13-row table. They remain distinct dimensional variants with source provenance.

Source designation Bit OD [in] OD [mm] ID [in] ID [mm] Reaming-shell OD [in] OD [mm]
AWG, AWM 1.875 47.6 1.185 30.1 1.890 48.0
ADBGM 1.875 47.6 1.193 30.3 1.890 48.0
BWG, BWM 2.345 59.6 1.655 42.0 2.360 59.9
NWD-4 2.980 75.7 2.060 52.3 2.980 75.7
NWG, NWM 2.965 75.3 2.155 54.7 2.980 75.7

Technical source: Q061, page 7.

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Zenesis and Explorer: rock selection

The map connects rock characteristics with Zenesis and Explorer series. Abrasive formations are on the left, competent rock on the right. The two hardest Explorer columns share Zenesis #10; the six comparison ranges remain separate.

Hardness class Zenesis Explorer Rock formations Series comparison
Soft #2 1 Claystone, Calcite, Sandstone, Serpentine 1-3
Medium #4 2 Dolomite, Schist, Peridotite, Barite 4-5
Medium-hard #6 3 Basalt, Diorite, Quartz, Volcanics 6-7
Hard #8 4 Pegmatite, Gneiss, Granite, Porphyry 8-10
Extremely hard #10 5 Jasterite, Rhyolite, Quartzite, Chert 11-12
Extremely hard #10 6 Jasterite, Rhyolite, Quartzite, Chert 13-15

Technical source: Q139, page 7.

ZENESIS / Explorer: series selection.
ZENESIS / Explorer: series selection.

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Explorer and Geo-Pro: supplementary matrix mapping

The older source gives separate mappings for five Explorer and four Geo-Pro series. This matrix is not identical to the six-column Explorer/Zenesis comparison. The programmes remain separate. Explorer and Geo-Pro list sizes A, B, N, H and P, with oversize options on request.

Programme Series Formation description
Explorer I Extremely abrasive, broken, coarse, fractured: shales, limestone, sandstone
Explorer II Abrasive, medium/coarse grain, solid/fractured: dolomite, granite, peridotite
Explorer III Moderately abrasive, medium/fine grain: basalt, diorite, quartz, volcanics
Explorer IV Low abrasive, hard/very hard: diorite, granite, gneiss, quartzite
Explorer V Extremely hard, non-abrasive: jasterite, rhyolite, quartzite
Geo-Pro I Extremely abrasive, fractured, coarse grain
Geo-Pro II Abrasive to moderately abrasive, fractured
Geo-Pro III Slightly abrasive, medium hard
Geo-Pro IV Extremely hard, low abrasive, solid

Technical source: Q061, page 3.

Explorer turbo design from the supplementary source edition.
Explorer turbo design from the supplementary source edition.
Geo-Pro pie design from the supplementary source edition.
Geo-Pro pie design from the supplementary source edition.

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Core-sample cutting blades

For core samples on table or bridge saws. The source length field 40 is retained as the source field “Length”; the table lists height values of 10/12 and maximum operating speed 63 m/s. Length, thickness and height have no explicitly printed unit in the header and are checked against the drawing.

Nominal diameter Length Thickness Height Max. peripheral speed
12 in (300 mm) 40 2.8 / 3.2 10 / 12 63 m/s
14 in (350 mm) 40 2.8 / 3.2 10 / 12 63 m/s
16 in (400 mm) 40 3.2 10 / 12 63 m/s
18 in (450 mm) 40 3.2 10 / 12 63 m/s

Technical source: Q139, page 6.

ZENESIS blade for core samples.
ZENESIS blade for core samples.

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Casing shoes and reaming shells

Explorer casing shoes combine concentrated diamond, natural diamonds and inner/outer gauge wear protection. Heavy-duty reaming shells add natural diamonds, carbide pads and TSP to the matrix. The older source additionally lists standard reaming shells, Geo-Pro casing shoes, and two-, three- or four-ring stabilisation designs.

Design Sizes / dimensions
Explorer casing shoe standard BW, NW, HW, PW; diamond depth 0.250 in
Explorer casing shoe oversize NW, HW; diamond depth 0.315 in
NW oversize shoe OD 3.875 in x 2.992 in
HW oversize shoe OD 4.875 in x 3.975 in
Heavy-duty reaming shell standard B, N, H, P
Heavy-duty reaming shell oversize N 3.032 in; H 3.830 / 3.850 in; P 4.900 in
Geo-Pro casing shoe (Q061 p4) BW, NW, HW, PW; diamond depth 0.250 in
Standard reaming shell (Q061 p5) B, N, H, P
Reaming shell stabilisation (Q061 p5) Two-, three-, four-ring designs

Technical source: Q139, page 6.

Explorer casing shoes.
Explorer casing shoes.
Heavy-duty reaming shells.
Heavy-duty reaming shells.
Geo-Pro casing shoes from the supplementary source edition.
Geo-Pro casing shoes from the supplementary source edition.
Reaming-shell designs including stabilisation.
Reaming-shell designs including stabilisation.
Exploration drilling: application image.
Exploration drilling: application image.
Reaming shell: waterway and cuttings clearance.
Reaming shell: waterway and cuttings clearance.

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Source variant OE30P: wet concrete drilling

The older source lists OE30P for hard or cured concrete, reinforced concrete, concrete brick and blocks. Equipment: electric, gasoline or hydraulic core drills. Standard core length 14 inches; other lengths on request.

Code Source dimensions [in] Segment height
OE30P02014A 2 x .145 x 1 1/4-7 8 mm D
OE30P02214A 2 1/4 x .145 x 1 1/4-7 8 mm D
OE30P02514A 2 1/2 x .145 x 1 1/4-7 8 mm D
OE30P02714A 2 3/4 x .145 x 1 1/4-7 8 mm D
OE30P03014A 3 x .145 x 1 1/4-7 8 mm D
OE30P03214A 3 1/4 x .145 x 1 1/4-7 8 mm D
OE30P03514A 3 1/2 x .145 x 1 1/4-7 8 mm D
OE30P04014A 4 x .145 x 1 1/4-7 8 mm D
OE30P04214A 4 1/4 x .145 x 1 1/4-7 8 mm D
OE30P04514A 4 1/2 x .145 x 1 1/4-7 8 mm D
OE30P05014A 5 x .145 x 1 1/4-7 8 mm D
OE30P05514A 5 1/2 x .145 x 1 1/4-7 8 mm D
OE30P06014A 6 x .145 x 1 1/4-7 8 mm D
OE30P06214A 6 1/4 x .145 x 1 1/4-7 8 mm D

Technical source: Q061, page 6.

Wet core drills from the OE30P/OA30P source edition.
Wet core drills from the OE30P/OA30P source edition.

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Source variant OA30P: wet asphalt drilling

For asphalt and abrasive concrete. The older source lists electric, gasoline or hydraulic core drills and standard core length 14 inches.

Code Source dimensions [in] Segment height
OA30P04214A 4 1/4 x .145 x 1 1/4-7 8 mm D
OA30P04514A 4 1/2 x .145 x 1 1/4-7 8 mm D
OA30P05014A 5 x .145 x 1 1/4-7 8 mm D
OA30P06014A 6 x .145 x 1 1/4-7 8 mm D
OA30P06214A 6 1/4 x .145 x 1 1/4-7 8 mm D

Technical source: Q061, page 6.

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Source variant SB10UT: wet core-sample cutting

These three coded blades remain separate from the newer Zenesis dimension table. Equipment: table or bridge saws.

Code Source dimensions [in] Segment height
SB10UT1409EN 14 x .090 x 1 10 mm D
SB10UT1812EN 18 x .125 x 1 10 mm D
SB10UT2012EN 20 x .125 x 1 10 mm D

Technical source: Q061, page 6.

SB10UT: core-sample blade from the supplementary source edition.
SB10UT: core-sample blade from the supplementary source edition.

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Match your application

State formation, drilling system, size designation, outside/inside diameter, matrix and waterway. Add spindle speed, flushing, required diamond depth and wear pattern. Supplementary regional source designs are checked for specification and current supply using their codes.

EHWA Europe: info@ehwadia.de · +49 6173 997780

Editorial date: 14 October 2026.

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Questions about tool selection

Which diamond tools are included in the EHWA exploration programme?

The programme includes impregnated core bits, Explorer and ZENESIS designs, reaming shells for borehole guidance, casing shoes and blades for cutting core samples. Dimensions and matrix data are listed in the respective product sections.

How are a core bit and matrix selected?

Selection combines the rock formation, drilling equipment, flushing and waterways with matrix and diamond distribution. Inner and outer gauge protection and the required crown profile are specified for the drilling task.